Shabir Ahmed
Quality & Operational Excellence Leader | Six Sigma Black Belt | QMS & RCA Expert
Professional Profile
With over 24 years of experience in Quality Assurance, Operational Excellence, and Manufacturing Leadership across telecom, industrial, and automotive sectors, I specialize in transforming quality systems into engines of growth. My expertise spans ISO 9001, TL9000, IATF 16949, and Lean Six Sigma deployment. I build collaborative systems that empower teams to deliver sustainable performance and world-class customer satisfaction.
Core Competencies
Quality Management Systems
ISO 9001, TL9000, IATF 16949
Root Cause Analysis
8D, DMAIC, 5Why
CAPA & Risk Management
PFMEA, Process Validation
Lean Six Sigma
Black Belt Projects
Supplier Qualification
Audit Leadership
Continuous Improvement
Kaizen Facilitation
Customer Complaint Resolution
Field Quality
Data Analytics
Power BI, SAP QM, SPC
Key Achievements
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Six Sigma Projects: Gold Winner (2017, 2019), Silver Winner (2018) for major scrap reduction and process optimization initiatives across multiple product lines.
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Profit Improvement Projects: Multiple Gold and Silver Awards (2011–2014) for in-house capability development, warranty cost reduction, and container optimization saving millions annually.
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Star Awards (Global & Local): Recognized repeatedly for agility, innovation, and global collaboration including leadership in rework cost reduction, PIM RCA, and training programs.
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Kaizen & 5S Excellence: Gold and Silver Awards for implementing continuous improvement, workplace organization, and visual management systems.
List of Awards
- Gold Winner for Best Six Sigma Project 2019 – BSA Scrap Reduction
- Gold Winner for Best Six Sigma Project 2017 – Input Cable Scrap Reduction
- Silver Winner for Best Six Sigma Project 2018 – BSA Radome Scrap Reduction
- Global Silver Award Best Six Sigma Project 2017 – Input Cable Scrap Reduction
- Gold winner for Best Profit Improvement Project 2012 – FXL-780 Cable Scrap Reduction
- Silver winner for Best Profit Improvement Project 2014 – Input Cable Scrap Reduction
- Silver winner for Best Profit Improvement Project 2013 – Inhouse UTP Manufacturing Capability
- Silver winner for Best Profit Improvement Project 2012 – Warranty Cost Reduction
- Silver winner for Best Profit Improvement Project 2011 – In-house FXL Manufacturing Capability
- Best Creative Profit Improvement Project 2011 – Increasing Container Loading Capacity
- Global Star Award – T-Mobile FFVV-65C-R3V1 PIM RCA, FMA, DOE & Process Improvement
- Gold Kaizen Award 2011 – FXL Cable Length Management
- Silver Kaizen Award 2012 – Cut to Length on the Line
- Bronze Kaizen Award 2012 – Wire Map Slide for Patch Cord
- Bronze Kaizen Award 2018 – Mistake Proofing in Director Support Plate
- 5S Gold Award 2010 – Implementing 5S in Cable Assembly Unit
- 5S Gold Award 2009 – Implementing 5S in Foam Connectors Unit
Key Projects & Impact
Scrap Reduction Project
Used DMAIC methodology to identify key defect drivers and implemented SPC controls, saving over $500K annually.
Supplier Development Program
Led supplier qualification & PPAP audits improving on-time delivery by 25% and reducing NCRs by 40%.
Global Plant Alignment
Standardized ISO 9001 documentation across 3 facilities, achieving unified compliance and faster audit cycles.
Education & Certifications
Bachelor of Engineering in Industrial and Production
BVB College of Engineering and Technology (Now KLE Technological University)
Testimonials
LamBo Wen – Director, Quality
“Shabir is an excellent QM with strong quality knowledge and principles. His experience managing process and product risk, driving DfX, and leading people makes him a valuable asset. Highly recommended for his leadership and analytical skills.”
Raghunath Mane – Plant Manager / Managing Director, Pentair
“One of the most dependable and result-driven professionals I’ve worked with. Shabir demonstrates exceptional leadership, collaboration, and resilience under pressure — a true go-getter and asset to any organization.”
Adam Silverstein, MBA PMP – EVP, Quality & EHS
“Shabir is one of the best Quality Managers I’ve ever worked with. His data-driven approach and ability to lead high-performing teams built a culture of quality that made the Goa facility a benchmark for excellence.”
Diptangshu Sen – General Manager, QA/QC
“A fast learner and intelligent quality engineer who managed customer complaints effectively and brought high value to my team. His communication skills and technical depth make him an outstanding professional.”
Ciaran Burke – Meta Data Center DEC, Design & Engineering
“A quality leader of the highest standard. Shabir’s mastery of QMS, RCA tools, and mentoring ability make him an exceptional leader and engineer. His professionalism and integrity stand out in every collaboration.”
Contact
Let's connect to discuss how I can contribute to your organization's quality and operational excellence goals.
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